US Manufacturing Company
Automated Production Scheduling Cuts Idle Time by 5% for US Supplement Manufacturer
Continuous Order Streams Created Idle Time as Lines Waited Between Incompatible Runs
The company needed to automate scheduling for a factory producing health and dietary supplements, requiring intelligent management of continuous order streams across multiple production lines and packaging options.
Automated Scheduler Intelligently Routes Orders Across Lines, Minimising Switching Downtime
Blindspot developed an automated scheduler that intelligently switches between production lines and packaging options while minimising idle time, made available on-demand to the client.
Production Idle Time Reduced by 5% Through Optimised Line and Packaging Switching
Production line idle time was reduced by 5%. The system enables dynamic switching between manufacturing lines and product packaging configurations, minimising unproductive downtime across the continuous order flow.
More Case Studies
Hyundai Saves $540K Annually with Optimized Production Scheduling
Smart scheduling algorithms eliminated paint shop inefficiencies and welding bottlenecks across a 1,400-vehicles-per-day production line, delivering $540,000 in annual savings with a 3-month ROI.
AI Production Planning Enables $1.9M Annual Revenue Growth at Bednar FMT
After transitioning to line-based manufacturing, Bednar FMT replaced hours of manual planning with a system that evaluates millions of scenarios in seconds — enabling one planner to do the work of three and unlocking $1.9M in additional annual demand.
Automated Inspector Scheduling Reduces TÜV SÜD Planning Team by 33%
Managing inspector dispatch across multiple China hubs via Excel was no longer viable at scale. Blindspot replaced the fragmented process with a centralised scheduling platform, cutting the scheduling team from six to four and handling peak seasons without bottlenecks.
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